This year, the Kazan Bakery
and Confectionery Plant launched a new, highly automated line for toast bread.
The line allows the plant to produce up to 20 tons of product daily with an
extended shelf life. The company also renovated its facilities, expanded its
distribution network, and created 32 new jobs. Kazan Mayor Ilsur Metshin and
Ivan Yegorov, director of JSC Ak Bars Holding, visited the upgraded production
site.
The new line handles the
entire process — from raw material preparation and dough kneading to baking,
slicing, and packaging. With an annual capacity of 7,200 tons, the launch has
created 32 new jobs.
According to Timur
Gilmutdinov, General Director of the plant, the products are already being
delivered under contracts with federal retailers X5 Retail Group, Magnit, and
Lenta. The extended shelf life allows the company to expand sales geography and
enter the Volga Federal District market.
During the inspection, the Mayor
was walked through the entire toast bread production process. After kneading,
the dough is divided into four parts to create a fine-porous structure. A robot
then places the lids on the molds before they enter the oven. Baking takes
about 45 minutes. Once cooled, the bread is sliced and packaged.
The plant produces around 120
types of products, ranging from traditional and artisan breads to loaves,
toast, lavash, and oriental sweets like chak-chak. According to Timur Gilmutdinov,
the company is one of the republic’s top baking producers by volume.
Concurrent with the new line
commissioning, auxiliary areas underwent modernization. A dough divider with a
20-year service life was superseded by new equipment. During 2025, the company
acquired three bread slicing and packaging lines and replaced the loaf line
cooler. The facility utilizes a reverse osmosis water treatment system.
Infrastructure enhancements included the installation of modernized lighting,
replacement of electrical distribution boards, and refurbishment of flooring
and utilities, specifically the sewage network and oven foundations. The oil
storage depot was fitted with new automated tanks.
Albina Hasanshina